Manufacturing your success.

Elevate your product development with our comprehensive manufacturing support services. Our expert team reduced your workload by handling everything from DFX to manufacturing handover and startup. By entrusting us with the manufacturing aspects, you can fully concentrate on innovation and product development. Don't miss the opportunity to optimize you time to market —reach out today to transform your manufacturing operations!

Manufacturing support

Achieve manufacturing success with our expert team. Get in touch to transform your process!

Manufacturing support services

Design for X (DFX)
DFX covers a range of activities that are present at all stages of the product life cycle, including concepts such as design for manufacture (DFM), design for test (DFT) and design for assembly (DFA).

Our skilled and experienced team will help you review your electronics product and ensure it is designed with the correct traits in mind. Working with you from the start of the process, we’ll help prevent costly reworking further down the line.

Our consultants can also take existing designs and identify changes and modifications to make them more compatible with the DFX concepts.
New Product Introduction & Scale-up
Our new Product Introduction Manufacturing Support Service is designed to assist you in launching your manufacturing operations and scaling up volume production efficiently.

This comprehensive service provides expert guidance and hands-on support throughout the entire process, from initial setup to full-scale production. Our team of experienced professionals will work closely with you to ensure a smooth start-up, optimize production workflows, and implement best practices for quality and efficiency.

Whether you're a start-up or an established company looking to expand, our service is tailored to meet your needs and help you achieve your production goals seamlessly.
Failure Analysis
Our Failure Analysis Service is dedicated to helping clients understand and resolve issues in their manufacturing processes.

We work closely with you to thoroughly analyze failures and identify the root cause. Once the root cause is determined, we provide comprehensive support to address the issue and implement solutions to prevent it from reoccurring.

Our team of experts ensures that you can maintain high-quality standards and improve overall production standards, ultimately leading to more reliable and successful operations.
Manufacturing handover
Successfully handing over a product to a manufacturer is a critical step in the product lifecycle, and we are dedicated to making this transition as smooth as possible for you.

Our experts provide comprehensive support throughout the entire process, ensuring all specifications, quality standards, and production requirements are clearly communicated and understood.

Our team collaborates closely with the manufacturer to address any potential issues, provide detailed documentation, and facilitate open lines of communication. We also conduct thorough reviews and validations to guarantee that the manufacturer is fully equipped to produce the product to the highest standards.

This level of support ensures that you can have full confidence in the manufacturing process and the quality of the final product.
Manufacturing Relocation
The process of manufacturing relocation is complex and requires meticulous planning, clear communication, and unwavering commitment.

Our consultants guide you through every step. From evaluating potential new locations and understanding local regulations to coordinating logistics and setting up new operations.

Our team ensures that all technical specifications, quality control measures, and production schedules are seamlessly transferred to the new site. We work closely with both the client and the new manufacturing team to troubleshoot any issues that arise, provide comprehensive training, and maintain open lines of communication to ensure a smooth transition. Our goal is to minimize disruption and ensure that quality standards are upheld throughout the relocation process.
Manufacturing Audit
Conducting manufacturing audits is essential for ensuring compliance and maintaining quality in production. Our expert team manages the audit process from start to finish, including organizing and reviewing documentation, conducting pre-audit assessments to identify potential concerns, and performing on-site audit activities.

We evaluate our findings against best practices and regulatory standards to ensure that every aspect of the manufacturing process meets the necessary criteria. During the audit, we facilitate proactive communication between the client and the manufacturer, addressing any issues that arise and ensuring that all questions are promptly and accurately answered.

After the audit, we assist in implementing any required corrective actions and improvements, ensuring continuous compliance and enhancement of manufacturing processes. Our goal is to provide clients with the confidence and assurance that their operations uphold the highest standards of quality and regulatory compliance.
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Features

Why Partner With Us?

At BLS, our priority is to ensure you have products that your customers can trust.
We are a team of highly skilled engineers from diverse backgrounds
Focus on the detail, ensuring that no aspect is overlooked
Our proven track record in delivering high-quality product assurance and manufacturing support
third-party, independent assurances on your products
UK-based, but with a global presence

Industries we work in

Aerospace

The aerospace industry demands innovation, precision, and adherence to rigorous safety standards. BLS transforms advanced aerospace concepts into reliable, compliant products, ensuring high performance and manufacturability for industry-leading solutions.

Consumer electronics

The consumer electronics industry is a dynamic and rapidly evolving sector where innovation is key. See how BLS is helping drive innovation in this space.

Defence

The defence industry demands precision and innovation to ensure national security. BLS brings advanced technologies from concept to deployment, focusing on compliance, manufacturability, and operational success.

Energy and utilities

As the energy and utilities industry evolves towards sustainability, BLS delivers innovative solutions that meet regulatory requirements, enhance reliability, and drive operational efficiency.

FMCG

The FMCG industry thrives on rapid innovation and market responsiveness. BLS transforms concepts into efficient, reliable products that meet regulatory demands and provide a competitive edge.

Healthcare

The healthcare industry is driven by innovation and patient care, requiring reliable solutions. BLS converts healthcare concepts into compliant products that meet stringent regulatory and performance standards.

Industrial and process

The industrial sector requires precision and compliance for operational success. BLS translates innovative ideas into products that meet industry standards, driving efficiency and competitiveness.

Manufacturing and automation

The manufacturing and automation sector demands efficiency and precision. BLS converts innovative concepts into high-performance, compliant products, enhancing manufacturability and streamlining production for optimal industry performance.

Medical devices

The medical devices sector requires stringent regulatory adherence and precision. BLS transforms ideas into compliant, high-performance devices that meet both regulatory standards and industry expectations.

Oil and gas

The oil and gas industry prioritises safety, compliance, and efficiency. BLS turns concepts into durable, compliant products designed to meet industry demands and perform reliably in challenging environments.

Rail and rolling stock

The rail industry relies on safety, reliability, and operational efficiency. BLS develops innovative solutions from concept to final product, ensuring compliance and enduring performance.

Subsea

The subsea sector needs robust solutions for harsh underwater conditions. BLS develops products that ensure compliance, manufacturability, and long-term reliability in this demanding environment.

"There are so many different things to consider when you’re trying to get your product to market that it might feel like a juggling act. Our consultants have a wealth of experience to offer and can support you with cost analysis, production-line auditing, manufacturer relations and much more."

Tristan Hughes
Director
Ready to dive deeper? Schedule your discovery call now and unlock the possibilities!